Deflection Compensated Rolls

    • Swimming Rolls
    • Zone-Controlled Rolls 
    • Individually controlled rollers (calender profiling)

     

    A specialty from Karhula

    In 1987, the Karhula plant, as part of the Valmet group, specialized in the service and new manufacturing of deflection compensatedd rolls through considerable investments. Up to now over 450 swimming and zone-controlled rolls and over 200 spare shells have been manufactured and many more rolls have been overhauled and repaired.

    Due to the high precision of deflection compensated rolls in particular, a functional test before delivery is extremely important to ensure maximum reliability of the rolls functionalitiy in operation.
    For this reason, every roll ist tested on our test bench before delivery.

     

     

    Our Service:

    • One-Stop-Service (Everything from one single hand)
    • Rolls up to 10 meters paper web width and max. 80 tons
    • General overhauls, repairs and optimizations
    • New manufacturing of spare shells
    • Spare parts, e.g. special sealings
    • Internal machining (honing, turning, measuring)
    • Regrinding and new manufacturing of loading elements (gliding shoes, pressure shoes, support sources, support pistons)

     

    Independent from manufacturer:

    We are familiar with almost all common types of established manufacturers. Thanks to our many years of experience, we are able to find together with you a solution for optimizations and problematic cases.

    Gallery

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    Standard Scope Of Delivery Overhaul

    • Disassembly & Condition analysis
    • Check of dimensions and geometry of shaft and shell
    • Cleaning of all surface and bores
    • Check of loading elements
    • Repair of defective threaded holes
    • Condition analysis of bearings
    • Replacement of seals
    • Balancing
    • Grinding
    • Corrosion protection coating
    • Test run on our roll test bench
    • Documentation by detailed reports and test protocols of the performed work

    Special Service

    • Overhauling of gears
    • Crack test of roll shells
    • New roll covers and coatings
    • Repairing of defective shafts and shells
    • New Manufacturing of shafts and roll shells
    • Engineering for roll modernization and optimization